Understand and audit approved manufacturing processes, materials, manufacturing optimization and quality audits.Engage with multi-functional teams to support engineering and sourcing teams by ensuring parts specification content meets DFM requirements and support quality issues related Chassis manufacturing.Work with ODM /OEM /CM to Develop parts / implement changes.Support Execution of cost reduction opportunities.Participate in core team meetings, Present reports, work on execution plans.Good knowledge on Market Raw material trend analysis.Good knowledge on Sheet metal, Plastic & PDC Tool manufacturing process.
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Review of suppliers APQP & PPAP/FAI/ECR process.Schedule, monitor & control the project.Value engineering, Value Analysis, Competitive analysis, DFx, etc
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Carry out tear down analysis to Identify cost reduction opportunities by using various techniques.Should Cost estimation for mechanical parts like Sheet metal, plastics, PDC, cables, assembly & packaging.May direct support personnel and/or partner organizations in the preparation of detailed design, design testing, prototype fabrication, and production tooling. Evaluates reliability of materials, properties, designs, and techniques used in production. Leads and/or assists in architecture development and assessment. Conducts feasibility, design margin and validation analysis and empirical testing on new and modified designs. When benchmarking competitor products, when preparing sales price analysis towards the customer, and when sourcing and negotiating prices with suppliers, you represent the results of your analyses,ĭesigns, analyzes, develops, modifies and evaluates materials, mechanical systems, equipment and packaging. You will work on a project basis in interdisciplinary teams (including research and development, manufacturing, purchasing, controlling) and also represent costing results across divisions. You will use the existing knowledge base on manufacturing and material costs and be responsible for expanding and updating it with regard to new technologies and innovations. BU/PT management, plant and purchasing, also in an international environment. You derive recommendations for action and represent these to. You will independently develop alternative solutions as well as the best possible process and product costs independently of the plant and supplier. With reference to intensive technology and supplier scouting, you identify and evaluate potential savings through changes to design, specification or manufacturing process.Įspecially for the early phases of the product development process, you will independently determine target costs including shadow calculations. The following images show the spraying process represented in MAGMASOFT® with individual spray nozzles and spray circuits as well as the spray head movement including the display of the resulting local surface temperatures of the die in the course of the spraying process.You are responsible for the holistic methodical and cost-structure analysis of mechanical components ((plastic, aluminium die casting, stamped, drawn, bent parts). Moreover, it is possible to evaluate the distortion of tool components or the lifetime of a die insert.
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In this context, among others, cold laps, porosity or die soldering are considered. The new options available in MAGMASOFT® 5.4 allow optimizing the spraying process in detail: For example, you can analyze in detail the surface temperature of the die or the wetting of individual tool areas for optimizing the casting quality. From a tooling point of view, a major priority is the prevention of early-stage damages caused by thermal shock due to conventional water-based spraying. In addition, minimum draft angles as well as the high demands on surface quality pose a particular challenge for the spraying process. Structural components are characterized by complex thin-walled geometries, often combined with thick-walled areas for fastening points. The increasing complexity of modern high pressure die castings and the variety of quality requirements call for early-stage robust decision-making on casting process design.